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mproving Steam System Performance : A Source book for Industry is a development of the Best Practices Program under the U. S. Department of Energy’s (DOE) Office of Industrial Technologies. This Sourcebook is designed to provide steam system users with a reference that describes the basic steam system components, outlines opportunities for energy and performance improvements, and

discusses the benefits of a systems approach in identifying and implementing these improvement opportunities. The Sourcebook is divided into three main sections as outlined below.

Section 1: Steam System Basics

Why Steam?

Steam System Operation

Generation

Distribution

Section 2: Performance Improvement Opportunities

Overview

Systems Approach

Common Performance Improvement Opportunities

Best Practices Steam System Improvement Tools

Section 3: Programs, Contacts, and Resources

OIT and BestPractices

Directory of Contacts

Resources and Tools

List of Figures

Figure 1. Steam System Schematic

Figure 2. Firetube Boiler

Figure 3. Watertube Boiler

Figure 4. Thermostatic Steam Trap with a Bellows Element

Figure 5. Thermostatic Steam Trap with a Bimetallic Element

Figure 6. Inverted Bucket Steam Trap

Figure 7. Float and Thermostatic Steam Trap

Figure 8. Thermodynamic Disc Steam Trap

Figure 9. Shell and Tube Heat Exchanger

Figure 10. Components of a Plate and Frame Heat Exchanger

Figure 11. Configuration of a Jacketed Kettle Heat Exchanger

Figure 12. Thermo compressor Operation

Figure 13. Condensate Receiver Tank and Pump Combination

Figure 14. Flash Steam Recovery Vessel